The elegance of a single piece, born from sugar cane.
At Merveyl, luxury meets responsibility. Our collection is manufactured using injection molding made from sugar cane juice (I'm green™ EVA). Each pair is molded in one single piece, without assembly, designed to meet the standards of premium spas and hotels. A superior guest experience that significantly reduces your carbon footprint.
Our Bio-Based Injection Molded Collection
High-Precision Technology: Injection
The process involves melting bio-based polymer beads (EVA) and injecting the material under high pressure. Unlike thermoforming, injection molding creates a part with precise details and a robust structure, molded as a single block. Color is integrated via a masterbatch directly into the material. The mixture is heated until malleable before being injected, providing a consistent, deep, and long-lasting tint throughout the body of the sandal.
The 4 Merveyl Advantages for Luxury Hospitality
Specific benefits for hotels and spas
Color Uniformity
Eliminates color inconsistencies compared to painting or external marking.
Design Flexibility
Allows for the creation of special patterns or aesthetic effects.
Durability
"In-mold" colors are more resistant to scratches and daily wear and tear.
Compatibility
This method works with various types of thermoplastics such as PE, EVA, PP, or PET.
Applications
This injection technique is ideal for high-quality production requiring perfect geometric precision and high robustness. It is frequently used for:
- Manufacturing sports and leisure goods (technical equipment, swimming accessories) that require impact resistance.
- Maintenance parts or industrial equipment requiring durable color contrasts and structural stability.
- Premium or decorative plastic packaging for the cosmetic and luxury sectors.
- Our high-end sandals and flip-flops, where single-piece molding guarantees comfort, aesthetics, and longevity.
